High Precision Accessory Stator – Durable, Customizable Sizes, Stable Performance for Motors and Generators

High Precision Accessory Stator – Durable, Customizable Sizes, Stable Performance for Motors and Generators

Product Description:

We specialize in manufacturing high-precision accessory stators for a wide range of electric motor and generator applications. Utilizing advanced stamping technology, precision tooling, and strict quality control, our accessory stators are designed to deliver excellent magnetic performance, stable operation, and extended service life.

Each stator is produced using high-quality core materials such as silicon steel, cold rolled electrical steel, and CRGO/CRNGO, ensuring low core loss, high magnetic permeability, and minimal energy consumption. The lamination sheets are processed with precision stamping or laser cutting to achieve tight dimensional tolerances of ±0.01mm to ±0.05mm, ensuring consistent assembly and superior motor performance.

Our accessory stators are available in a wide range of sizes, shapes, and designs to accommodate various types of motors, including AC motors, DC motors, brushless motors, servo motors, automotive motors, and industrial equipment motors. We offer full OEM/ODM customization services, including design optimization, material selection, insulation class specification, and surface treatment options to meet specific application and industry requirements.

Features:

• Precision stamped or laser-cut laminations for high accuracy

• Low core loss design for enhanced energy efficiency

• High-grade silicon steel and customized material options

• Burr-free, smooth edges for better insulation performance

• Insulation coating, epoxy coating, phosphate coating available

• Customizable sizes, diameters, and stacking heights

• In-house tooling development for rapid prototyping and cost control

• Compliance with ISO 9001, IATF 16949, RoHS, and REACH standards

• Suitable for high-speed, high-efficiency, and low-noise motor designs

Technical Parameters:

Applications:

• Electric Motors
  Applied in AC motors, DC motors, brushless motors (BLDC), servo motors, stepper motors, and synchronous motors to ensure efficient and stable operation.

• Automotive Industry
  Widely used in automotive electric motors such as starter motors, alternators, traction motors for EV/HEV, power steering motors, window lift motors, and seat adjustment motors.

• Generators
  Integrated into power generation systems, wind turbines, and portable generators for stable energy conversion and minimal energy loss.

• Industrial Equipment
  Applied in CNC machinery, robotics, factory automation systems, compressors, and pumps requiring reliable and high-performance stator cores.

• Home Appliances
  Used in washing machines, air conditioners, refrigerators, fans, vacuum cleaners, and kitchen appliances for high efficiency and noise reduction.

• Power Tools
  Applied in electric drills, saws, grinders, and other handheld or stationary power tools for optimal torque and consistent motor performance.

• Renewable Energy Systems
  Used in wind power systems, hydroelectric generators, solar tracking motors, and energy storage system motors.

• Medical Equipment
  Applied in medical pumps, imaging devices, surgical equipment, and diagnostic machines requiring precise motor control.

• Office & Consumer Electronics
  Used in printers, copiers, cooling fans, and other consumer devices where small high-speed motors are needed.

Customization:

METS offers custom product customization services for the Sheet Metal Bending Dies. Our processing technology involves CNC machining to ensure precision and quality. The punching diameter and depth can be customized based on your specific requirements. The standard bending angle is set at 90°. Additionally, we can customize the size of the dies to fit your project needs perfectly.

Support and Services:

Our Product Technical Support and Services for the Sheet Metal Bending Dies include:

- Assistance with die selection based on material type and thickness

- Guidance on proper die setup and operation

- Troubleshooting support for bending issues

- Maintenance tips to prolong the lifespan of the dies

- Training resources for operators on using the bending dies effectively

Packing and Shipping:

Product Packaging and Shipping:

Our Sheet Metal Bending Dies are carefully packaged to ensure they arrive in perfect condition. Each set of dies is wrapped in protective foam and placed in a sturdy cardboard box to prevent any damage during transit.

For shipping, we use trusted carriers to deliver your order safely and on time. You can track your package and will receive it within the specified delivery time frame.

FAQ:

Q1: Are you a manufacturer or a trading company?
A: We are a professional manufacturer with in-house stamping, tooling, and assembly capabilities for high-precision accessory stators and laminations.

Q2: What materials do you use for accessory stators?
A: We mainly use high-grade silicon steel, cold rolled electrical steel, CRGO/CRNGO, and customized electrical steel materials according to customer requirements to ensure low core loss and high efficiency.

Q3: What industries do your accessory stators serve?
A: Our products are widely used in electric motors, automotive motors, generators, home appliances, power tools, industrial equipment, renewable energy systems, and medical devices.

Q4: Can you manufacture according to customer drawings?
A: Yes. We fully support OEM & ODM projects and can manufacture strictly according to customer-provided 2D/3D drawings or samples.

Q5: What is your precision tolerance for stator laminations?
A: We can achieve high precision with tolerances as tight as ±0.01mm, depending on the design and material.

Q6: What surface treatments are available for your stators?
A: We offer insulation coatings (C-5, C-6, C-9, etc.), phosphate coating, epoxy coating, and other customized surface treatments as required.

Q7: Do you provide tooling development services?
A: Yes. We have an in-house tooling workshop that enables us to design, manufacture, and maintain stamping tools efficiently, with fast lead times and cost-effective solutions.

Q8: What is your sample and production lead time?
A: Sample lead time is 7-15 days.
Mass production lead time is typically 15-30 days depending on order volume and part complexity.

Q9: What is your MOQ?
A: Our standard MOQ is 1,000 pcs. We are flexible for trial orders and small batch development projects.

Q10: How do you ensure product quality?
A: We have a strict ISO 9001 and IATF 16949 certified quality control system, including material inspection, in-process inspection, full dimensional checks, and final product testing. Full quality reports can be provided.

Q11: What shipping terms do you offer?
A: We support EXW, FOB, CIF, DDP and can arrange shipping by sea, air, or express (DHL, FedEx, UPS, etc.) according to customer needs.